Welcome to my Archtop Guitar Project Blog

The Archtop, or "Jazz Box", is a unique style of guitar. It has a complex design, and a sound that one might say can only come from such a design. Having never built a guitar of any kind before (unless you consider a ukulele to be a guitar) I have decided to jump right in up to the neck and start with the archtop. When I tell this to people, the normal response is something like, "have you ever built a guitar before?" or "so, you have a pretty good idea how to do this, right?". My usual reply is, "nope". I do, however, make a point to assure them that I have built many kinds of things, using many different materials, and I consider all constructions to have a logical and understandable process.

So, if you're interested in "newbe" projects like this, then grab a fresh cup of coffee or tea and follow along. The earliest post shows the design I'm going for.

**UPDATE TO INTRODUCTORY TEXT** You will see as the posts progress from earliest to newest that a few modifications and compromises have been made. As with all learning experiences, this project has allowed me to work out any problems with a design that have not been foreseen on paper. I also welcome any input from readers/followers who have some experience in either building or playing guitars that will point out potential problems.

Thursday, December 15, 2011

The Neck Block - Mortise




The neck block is essentially just a mortise that is fixed into the correct position inside the top end of the guitar (at least in the style of neck-fitting I'm going for with this build). Some would say that the best mortise is one that has been cut from a single block of wood, taking the laborious time to chew - er, I mean gently carve - the notch by hand. Well, I'd like to do that, but my tools are limited. I chose to construct the block out of sections. This had the advantage of giving me the opportunity to ensure that the side pieces of the mortise were exactly where they needed to be to accept the tenon perfectly.

Didn't get pics, but I cut the side pieces first and clamped them tightly against the sides of the tenon. I then glued the end piece onto the sides, to create the semi-box shape. After that dried, I removed it from the tenon and glued the bottom piece on. The bottom is maple, the same maple the back will be made from.

Test fitting is always a good idea. I used small clamps to hold the mortise directly under the slot I cut for the neck join on the guitar top. The neck slid down nicely into place, and when I checked for alignment I saw that the neck was directly in line with the centre line of the guitar. Yay me!! The only issue was the angle of the neck in relation to the plane view, which is ever-so-slightly off. This isn't really an issue, however, as I have to carve down the receptacle for the neck overhang anyway. I will just keep in mind that I have to fine-tune the level on either side of the mortise and tenon.

But, hey!, it's starting to look like a guitar!

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