Welcome to my Archtop Guitar Project Blog

The Archtop, or "Jazz Box", is a unique style of guitar. It has a complex design, and a sound that one might say can only come from such a design. Having never built a guitar of any kind before (unless you consider a ukulele to be a guitar) I have decided to jump right in up to the neck and start with the archtop. When I tell this to people, the normal response is something like, "have you ever built a guitar before?" or "so, you have a pretty good idea how to do this, right?". My usual reply is, "nope". I do, however, make a point to assure them that I have built many kinds of things, using many different materials, and I consider all constructions to have a logical and understandable process.

So, if you're interested in "newbe" projects like this, then grab a fresh cup of coffee or tea and follow along. The earliest post shows the design I'm going for.

**UPDATE TO INTRODUCTORY TEXT** You will see as the posts progress from earliest to newest that a few modifications and compromises have been made. As with all learning experiences, this project has allowed me to work out any problems with a design that have not been foreseen on paper. I also welcome any input from readers/followers who have some experience in either building or playing guitars that will point out potential problems.

Saturday, June 23, 2012

Identifying Pickup Wires & Polarities - Humbucker



Trying to familiarize myself with wiring. I haven't done much wiring really, so I need to get a sense of what's going on with these humbuckers when I wire it. This vid is actually quite informative.

Friday, June 22, 2012

Happy Birthday Radio Jazz Box

I was just sitting here thinking it must be about a year since I started this blog. Turns out it's a year to the day today! This project isn't going as fast as I'd hoped, but once I realized what I was getting into I'm not surprised it's taking this long.

I've been delayed in getting my wiring done over the last couple of weeks due to having out of town work, but I hope to get it done this weekend.

Sunday, June 17, 2012

Thingamatar Label

I had been calling an earlier guitar construction my "thingamatar". It was just a name I gave it because I didn't know what else to call it. It's a strange combination between an electric guitar and something called a Tahitian ukulele, which is not really a ukulele at all, and is more akin to a banjo made of wood.

Anyway, my friend Jeff told me recently that he liked the name of that guitar as much as he liked the guitar. So, I thought I'd adopt it as my "brand name". From now on, whatever guitars I make will be called Thingamatar, each one having its own designation. In this case, Radio Jazz Box.

Here is the label for the inside in place waiting to be glued down.



I simply printed it out on gold/brown paper and cut it out. I coated the back with glue and pressed it down in place using some wax paper to prevent mess spreading from my fingers.
 And, voila! My guitar has a label that will be visible through the lower sound hole. That Michael Gallant guy on the label? Yeah, that's me.
The top has been set temporarily in place to get a sneaky looking pic of the label, as it will appear when done.

Pot Holes

I spent some time deciding exactly where I want the knobs to go. It was difficult to find a balance between functional and aesthetic, but I think I managed to figure it out.

I lightly traced around the knobs as I had them in place on the guitar top, then I marked the centre of each one.


The pilot holes are rough drilled, to be cleaned up and bored to the correct size to accept the shafts of the potentiometers (pots for short).

I was a bundle of nerves when I drilled these holes. One slip and I could have gouged the top. But, now it's done, and aside from having to clean up around the holes they turned out fine.

Friday, June 8, 2012

Not Wired - Yet

I have all the electronics I need for my wiring. I'm not wired yet, but I just made another pot of coffee, so that should change soon.

The humbucker pickups are Dimarzio PAF DP103, which are these, minus the metal covers. I have two potentiometers (volume and tone of course) with black speed knobs, and one 3-way switch. Many of you will be familiar with what the 3-way switch does; for those who are new to this, it allows switching from one or the other pickup, or both. I can chose either a white or black switch grip, which is cool because I won't really know which will be better until I get the thing set up. The jack is hidden in the end pin (the silver shaft-like part near the centre), which will hold the tailpiece in place, as well as provide a strap button thanks to a cool little doodad from StewMac that goes on the end of the jack. Wow, three uses all in one bit of hardware sticking out the back end. Gotta like that.

The humbuckers and the speed knobs came from ebay, but all the other parts came from StewMac. I just got my wiring stuff yesterday and I couldn't wait to rip the box open and see the goodies inside.

Now comes the fun of putting my wiring skills to the test. Time to dig out the soldering iron and grab my glasses. Yup, I recently admitted (to myself) that I need glasses for close up work and reading. Sigh.

Saturday, June 2, 2012

Pick Up Cover


 

I seem to have missed getting pictures of the process of making this inset on the neck position pickup cover. Not a great quality image, sorry about that, it was evening - getting dim - when I took it. The white area is meant to suggest a radio dial. 

I friction fitted the white into place from the back, with the face of the cover laying flat on a surface, and then used superglue around the edges. There were some tiny gaps around the ebony (very tiny, really) that I filled with ebony dust and dropped a bit more superglue into.


This was nerve-wrecking. I thought the whole time I was going to destroy this cover by slipping with my dremel or something. The next nerve-wrecking task will be to put the six holes to allow access to the pickup pole screws for height adjustment.